ELECTRICAL & Automation/Heavy Industry
Full electrical installation for a production-doubling ethanol plant expansion, planned and executed in under three weeks using drone-assisted surveying.

Production doubled to
80 million
gallons
3,000A
switchboard installed
5
motor control centers
400+
control connections
Badger State Ethanol recently completed a major expansion by doubling their dry-mill ethanol production to 80 million gallons. This required a new cooling tower and pumps, clarifier, liquefaction tank and new hammer mill for corn grinding. Among the components PDC installed were: a 3000 amp switchboard, five motor control centers, 1,350 feet of cable tray, conduit and wire for 44 motors, conduit and wire for over 400 control connections, two new heat trace monitoring panels and heat tracing on 35 process lines. PDC saved time by using a drone to fly over existing cable trays up to 25 feet to determine new routing and cable fill. PDC had under three weeks to plan this job.
People Power Performance
Ready to experience expert solutions with a caring touch? Contact us to learn more about our comprehensive electrical, automation, motor, and distribution services. Whether you have questions or want to start a partnership, our team is here for you. All fields marked with an asterisk (*) are required fields.
PDC Corporate Headquarters
1065 5th Avenue PO Box 537 Monroe, WI 53566
Hours
Monday–Friday: 7:00 AM–4:30 PM
All fields marked with an asterisk (*) are required fields.